Strategies For A Successful Aggregate Processing Solutions


Aggregate Processing Solutions | JW Bell


Many manufacturers turn to aggregate processing solutions for their manufacturing plan needs to minimize production costs. Meanwhile, to create an aggregate plan, one must balance demand with production capacity. It cannot be very easy, but methods can simplify the process. Yet, with plenty of concerns amongst businesses and consumers, the pressure lies heavily to use more sustainable materials.


Truly, aggregate processing looks to minimize operating costs while maximizing productivity. It matches the production demand with capacity. That means manufacturers can minimize expenses by specifying which materials and resources are necessary to obtain. It can track and maintain an aggregate processing solution on paper. However, because of the many tracked variables, opt for a digital solution with advanced planning is, also known as an APS system. Depending on the manufacturer's needs, aggregate processing can be complex.


Types of Aggregate Processing Solutions Strategies

How do you implement aggregate processing solutions? At a core level, you have two options: modify demand to meet production capacity, or modify capacity to meet demand.

Here are common strategies to learn:

  • Promotions and Pricing differentials

Managers use promotions and pricing differentials for boosting demand to match available capacity. It ensures the company uses all capacity available to eliminate waste. Moreover, businesses use this strategy on seasonal demand frequently to keep customers buying even after demand declines from its peak.

  • Back Ordering

Back ordering aggregates production planning, postponing orders' delivery until the demand shifts to times of lower capacity. For this reason, spreading out demand through back-ordering uses its capacity within the year without offering promotions or costly discounts. This can create a backlog in which managers make an expected prioritization matrix for product popularity.

  • Generating New Demand

Some companies use the capacity to generate demand by creating a new product than ramp down capacity. This is risky where customers may not respond to the new product. Generally, any new product related to the old product must create them to reduce risk and minimize costs. If your demand generation strategy works, marketing and sales teams will be on the same page, working in tandem. Every tactic implemented will work towards a designated end goal. It is used by sales and marketing teams to build demand for a service at every step of the customer's journey.

  • Seasonal hiring

Seasonal hiring is solving which channels are best for tapping seasonal talent. This depends on the current recruiting medium strategy for capacity adjustment. By hiring temporary workers for positions, companies can ramp down capacity. It is an expected sales volume to avoid labor for overpaying they don't need.

  • Subcontracting

Subcontracting is attractive for companies looking to adjust capacity. It is essential on-demand labor that is expensive compared to in-house labor. However, the flexibility allows companies to keep full-time staff at a minimum capacity. It also operates a maximum efficiency in terms of availability.

  • Inventory Build-Up

For companies that don't fix issues like expired products or stable supply, building up excess inventory allows the firm to manage excess capacity. These companies manufacture large amounts of goods, knowing they will be snapped up at a higher rate later.


In the level aggregate processing solutions, rates remain steady throughout the period. When a company implements an inventory strategy, workforce levels are adjusted when required to meet its demand. Here at JW Bell, we will help you forecast and plan to implement the advanced strategies described above.


Our priority is to help businesses find the best aggregate processing solutions to improve their bottom lines and make owners satisfied. Now, ask for a tour of our offices and facility for high-quality machines. If you have any questions, check out our website at https://www.jwbell.com/ or contact 319-365-3655.